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WERA
PROFILATOR

FACTS
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Here are the highlights again
  • high Productivity with
    very high surface speeds
  • high Flexibility with very
    short set-up's
  • high Quality with very
    accurate machining operation
    (i.e. class II for gears) and
    defined deburring
  • Comparable low purchase
    cost
    with economic realization
    of product advantage
The newly developed Synchrospeed technology in connection with the successful profilator method will set new standards for machining and set-up times in your production. Using "electronic synchronization" between workpiece rotation and cutting tool rotation, the new Profilator model RM 80 becomes most flexible.

This flexibility increases with the combination R/M toolspindle (R = vertical position, M = horizontal position) and easy accessible, pre programmed synchronization ratios. Those features allow the production of a wide range of different geometries.

Those geometric forms can range from front serrations, squares, hexagons and other polygonal shapes, to hand-tool profiles such as Phillips or Torx@.

Major advantage of the electronic synchronization is the capability to reach higher surface speeds with higher cutting speeds. This leads to shorter production times, better surface finishes and more accuracy. Simultaneous deburring can be added very economically.

The operator friendly machine design allows to change from polygonal profiles to toothed wheel work in a matter of minutes. Because of the very high positioning-accuracy other processes like chamfering or turn-on operations can be easily integrated.

With its modular design the Wera-Profilator RM 80 -Synchrospeed can be economically upgraded or modified at any later date. We also offer a wide range of modular automation systems for various application and production requirements.

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Cost per piece
Fully automated production 3-shifts incl. tool cost.
without coolant for milling or broaching.

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Flexibility
5 different parts in mixed production.
Set up time is reduced from 8 hrs. to 2.5 hrs.

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