GreenFinisher®
Soft
machining
Intelligent ideas
in focus The PITTLER T&S and Präwema Antriebstechnik,
through the collaboration within the DVS Group, have achieved yet another
innovation in the area of soft machining of spure gears. At present, gears are machined in production lines by several machines though turning, hobbing and subsequent deburring. The new GreenFinisher®
combines the complete soft machining in one machine. The advantages of this complete Green Machining
process in one machine are obvious: Ø
Shorter floor-to-floor time Ø
Smaller floor space Ø
Lower piece costs Ø
Higher precision |
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The DVS group with their
efficient engineering teams stands for quality and innovation. |
We turn visions into reality
The economical production
of components has been a central subject of the past decades. Developments concerning various
machining technologies and reduction of nonproductive times in the machining
process brought the biggest progress in recent years. More economic potential
can be realized by combining different processes in one machine. The complete “Green Machining” has one name: GreenFinisher® In the area of “Green
Machining”, this has been achieved through the joint development between the
companies Pittler T&S and Präwema. With the GreenFinisher®, the DVS Group presents a
2 spindle machine system that machines a complete gear from forgings by
turning, gear cutting and deburring. Thus, from the forging to the hardening
process, all the operations take place in one machine. |
Technical
Data
|
Model |
GreenFinisher® |
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Main Spindles |
Number |
2 |
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Spindle rating |
100% ED |
17 kW opt. 26 kW |
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Spindle speed |
RPM |
0-6,000 |
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Cross slide |
Number |
2 |
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Stroke X-Axis |
Mm |
1,000 |
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Stroke Z-Axis |
Mm |
250 |
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Rapid Traverse X/Z |
m/min-1 |
60 / 20 |
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Grinding Spindle, tooth
profile |
Number |
1 |
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Bore and Face grinding
spindle |
RPM |
10,000 / 30,000 / 42,000 |
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Spindle speed |
RPM |
8,000 |
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Rating |
KW |
25 |
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Revolver |
Number |
2 |
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Tool positions |
Number |
8 opt. 12 |
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Weight |
Kg |
About 10,000 |
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Basic machine floor space |
Mm |
3,600 x 2,400 |
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Control |
|
Sinmerik 840 D |
Take advantage of the possibilities …
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… for this, we have brought together the brightest brains
First operation: Turning
with the loading robot both spindles are loaded and unloaded and the
Workpiece is turned over.
In
the second set-up the Workpiece will be turned, hobbed and deburred. |
